Design Safe
| User | Task | Hazard | Cause/failure mode | Severity | Exposure | Probability | Risk Level | Risk Reduction Methods | Severity | Exposure | Probability | Risk Level | Person Responsible | Status | |
| general public | All Tasks | entanglement | Entanglement in straps | Minimal | Remote | Possible | Low | Simplification of straps | Minimal | None | Negligible | Low | Whitney | TBD | |
| general public | All Tasks | friction / abrasion | Friction from shoulder straps | Minimal | Occasional | Possible | Moderate | Line rubber with cloth and wear undershirt | Minimal | None | Negligible | Low | Whitney | In-process | |
| general public | All Tasks | wear | Normal Use | Slight | Remote | Possible | Moderate | Limit use to during workday | Slight | Remote | Possible | Moderate | User | TBD | |
| general public | All Tasks | fatigue | Strain gage overuse | Serious | Remote | Possible | Moderate | Find strain gages appropriate for more elastic materials | Minimal | None | Negligible | Low | AJ | In-process | |
| general public | All Tasks | pinch points | adjustable velcro straps | Slight | Occasional | Possible | Moderate | Simplification of straps | Minimal | None | Negligible | Low | Whitney | TBD | |
| general public | All Tasks | unexpected start | User is not prepared | Minimal | Remote | Unlikely | Low | User awareness of "start" | Minimal | None | Negligible | Low | Kristen | In-process | |
| general public | All Tasks | normally live parts(direct contact) | Exposed electronic and battery components | Serious | Remote | Unlikely | Moderate | Insulation | Minimal | None | Negligible | Low | All | In-process | |
| general public | All Tasks | parts live from fault condition(indirect contact) | Electronic malfunction | Serious | Remote | Unlikely | Moderate | Simplification of wire design, insulation | Minimal | None | Negligible | Low | All | In-process | |
| general public | All Tasks | insulation | Overheating, resistance | Serious | Remote | Negligible | Low | High quality insulation | Minimal | None | Negligible | Low | All | TBD | |
| general public | All Tasks | inadvertent contact | External perturbation | Slight | Remote | Unlikely | Low | Encasing sensors | Minimal | None | Negligible | Low | All | In-process | |
| general public | All Tasks | water / wet locations | Shock user | Serious | Remote | Unlikely | Moderate | High quality insulation and wear indoor | Minimal | None | Negligible | Low | All | TBD | |
| general public | All Tasks | electrical noise | External electronics | Minimal | None | Unlikely | Low | High quality insulation | Minimal | None | Negligible | Low | All | TBD | |
| general public | All Tasks | unexpected start up / motion | User is not prepared | Minimal | Remote | Negligible | Low | Clear power button | Minimal | None | Negligible | Low | Kristen | TBD | |
| general public | All Tasks | controls / control systems | Electronic malfunction | Slight | Remote | Negligible | Low | Insulation, mechanical testing of components | Minimal | None | Negligible | Low | Kristen | In-process | |
| general public | All Tasks | human machinery mismatch | Improper fitting of device | Slight | Occasional | Possible | Moderate | Fitting by professional/clinician | Minimal | None | Unlikely | Low | AJ | In-process | |
| general public | All Tasks | human errors / behaviors | Improper use, ignorace of alarm | Serious | Occasional | Possible | High | Proper instruction, strong vibration | Minimal | None | Negligible | Low | Kristen | In-process | |
| general public | All Tasks | personnel fatigue | human habit, lack strength | Slight | Occasional | Possible | Moderate | None; user must strengthen back | Slight | Occasional | Possible | Moderate | Whitney | Complete | |
| general public | All Tasks | dust | Not in use; interferes with electronics; allergies | Serious | Remote | Unlikely | Moderate | Insulation, meant for daily use | Minimal | None | Negligible | Low | All | On-going | |
| general public | All Tasks | fatigue / material strength | Wear; mechanical failure | Slight | Remote | Unlikely | Low | Replace of parts/device based on warranty/lifetime | Minimal | None | Negligible | Low | AJ | In-process | |
| general public | All Tasks | equipment damage | Misuse, abuse, aging of device | Slight | Remote | Unlikely | Low | Use high quality components | Minimal | None | Negligible | Low | AJ | In-process | |
| general public | All Tasks | stress(mechanical / personal) | Frustration with constant alarm | Slight | Occasional | Possible | Moderate | Appropriate level of alarm | Slight | None | Negligible | Low | Kristen | In-process | |
| general public | All Tasks | interference with communications | Electronic noise | Minimal | Remote | Unlikely | Low | Filter, insulation | Minimal | None | Negligible | Low | Whitney | TBD | |
| general public | All Tasks | strength | Change in material properties | Slight | Remote | Unlikely | Low | Replacement of parts, new device | Minimal | None | Negligible | Low | All | On-going | |
| general public | All Tasks | toughness | Change in material properties | Slight | Remote | Unlikely | Low | Replacement of parts, new device | Minimal | None | Negligible | Low | All | On-going | |
| general public | All Tasks | work rules | Safety conflict | Slight | Remote | Unlikely | Low | Higher safety in workplace | Minimal | None | Negligible | Low | All | On-going | |
| general public | All Tasks | peer pressure | Social discomfort | Slight | Remote | Unlikely | Low | Inconspicuous material, small electronics | Minimal | None | Negligible | Low | All | In-process | |